Introduction to knurled
Knurling process, also known as embossing or knurling processing, is a process in which a specific pattern or pattern is pressed out on the surface of metal or non-metal materials by rolling tools (knurling wheel or knurling knife). This process can not only beautify the appearance of the product, but also enhance the grip of the parts, anti-slip and anti-loose performance, widely used in machinery, automobiles, home appliances, electronics, instrumentation and other fields.
Knurled process type
Knurling process according to the different processing methods, mainly divided into the following categories:
Linear knurling
The use of linear knurling wheels to press a linear texture on the surface of parts, commonly seen in handles, knobs and other parts.
Mesh knurling
Through the combination of different angles of knurling wheel to form a grid texture, improve the anti-slip effect, common in tool handles and parts requiring high friction coefficient.
Diamond knurling
The use of a knurling wheel of a specific shape to form a diamond or similar pattern on the surface, often used in precision instruments or highly decorative products.
Custom knurling
According to customer needs, design and manufacture knurling wheels with specific shapes and patterns to achieve personalized customization.
Knurled gallery
Knurled advantage
1. Enhanced utility
Non-slip: Knurled process can form a certain texture on the surface of metal products, thereby significantly increasing its friction, effectively preventing sliding or slipping, and improving the safety and stability of use.
Durability: The raised and sunken structure formed on the knurled surface helps disperse and resist wear, extending the service life of metal products. At the same time, this texture can also reduce the damage of external factors on the surface of the product to a certain extent.
2. Enhance aesthetics
Decorative effect: knurled process can create a variety of patterns and textures, such as straight, mesh, diamond, diamond shape, etc. These patterns are not only beautiful and generous, but also can be customized according to demand to meet the aesthetic needs of different scenes and products.
Improve the texture: the surface texture of the metal products after knurling is richer, has a stronger visual impact, and can improve the overall grade and quality of the product.
3. Improve functionality
Increased surface area: Knurled process can increase the surface area of metal products, which is especially important for products requiring increased paint adhesion or other surface treatments. A larger surface area means stronger adhesion, helping to improve the durability and aesthetics of the product.
Easy to hold: The surface of the metal product after knurling is rougher, which helps to increase the friction between the hand and the product, making it more stable and reliable in the process of holding and using.
4. Technological advantage
High processing efficiency: knurled process usually adopts mechanized production mode, which can achieve rapid and mass production and improve production efficiency.
Wide range of application: knurled process is suitable for a variety of materials and shapes of the product processing.
Cost-effective: Compared with other surface treatment methods, knurling process requires simple equipment, convenient operation, high production efficiency, so the overall cost is relatively low.
5. Environmental advantage
Non-polluting: As a cold processing technology, the knurling process does not require the use of chemical reagents, nor does it produce harmful gases or waste liquid emissions.
Energy saving and consumption reduction: less energy consumption in the processing process, in line with the current development trend of green environmental protection.
Knurled application
Manufacturing: Production of tool handles, automatic pencils, pistol grips, barbell bars and other products.
Automotive industry: automotive interior parts, steering wheels, pedals, etc.
Medical field: Production of surgical instruments.
Decoration industry: for furniture, doors and Windows and other surface decoration treatment, metal crafts, MEDALS and so on
Household items: kitchen utensils, furniture handles, etc.
Material processing: Achieve texture effect on ceramic, glass, wood and other materials.
Adhering to the quality is the life principle of the enterprise, to provide your customized needs, and through the engineer quotation, we will use the most advanced technology and professional knowledge to provide you with high quality and low price products to meet your needs.
